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Semi-Finished Lighters Parts Lighters Assembly Lines
Electronic Lighters Lines Lighters Production Lines

       Pimpex@RPM cooperates closely with professional manufacturer of lighters assembly lines, which can assembly various lighters, such as flint lighters, grinding wheel lighters, electronic lighters, windproof electronic lighters.
       Usually lighters assembly lines includes fully automatic lighter body shells layout typesetting and sorting machine, automatic welding machine, automatic filling gas machine, automatic adjusting fire machine, automatic inspection machine, labeling machine, paper wrapping machine.
       There are two major series of flint lighter assembly lines, electronic lighter assembly lines, which will assembly accessories of lighters such as lighter bodies/shells, inner heads, bottom covers, small screws, Zinc sleeves, wicks, cotton chips, gas valves, semi finished lighters, flame plates, face valves, electronics, buttons and windshields. Of courese, lighter assembly lines will charge butane gas into lighters, adjust fires of lighters to same heights, performs final flame height detection and detects flameout phenomenon on finished lighters.


01-Lighter-Type-Flint-Lighter-Grinding-Wheel-Lighter
01 Lighter Type
Flint Lighter, Grinding Wheel Lighter
02-Lighter-Type-Electronic-Lighter
02 Lighter Type
Electronic Lighter
03-Lighter-Type-Windproof-Electronic-Lighter
03 Lighter Type
Windproof Electronic Lighter

04-Lighters-Production-Process
04 Lighters Production Process

Video of Lighters Assembly Machines According to Lighters Production Process

05-Production-of-Plastic-Accessories-Parts-of-Lighters
05 Production of
Plastic Accessories Parts of Lighters
Name Lighter Type Quantity Injection Molding Machine Production/Hour
Lighter Body Mold Flint Lighter 32 T160 7,000
Lighter Body Mold Electric Lighter 16 T160 4,500
Inner Head Mold Common Using 32 T160 11,000
Bottom Cover Mold Electric Lighter 48 T120 10,000
Key Mold Electric Lighter 48 T120 7,000
Adjusting Ring Mold Common Using 220 T120 14,000


Video of Production of Plastic Accessories Parts of Lighters


06-Lighters-Plastic-Accessories-Assembly-Complete-Set-of-Air-Compressor-Equipments
06 Lighters Plastic Accessories Assembly
Complete Set of Air Compressor Equipments
Name Power Quantity Size Weight
Main Engine 15 kW 1 100*67*109 cm 250 kg
Air Storage Tank 0 1 100*100*200 cm 160 kg
Dryer 3 kW 1 80*80*50 cm 80 kg
Filter 0 3 12*12*20 cm 18 kg

07-Fully-Automatic-Lighter-Body-Shells-Layout-Typesetting-and-Sorting-Machine-a
07 Fully Automatic Lighter Body/Shells
Layout Typesetting and Sorting Machine a
07-Fully-Automatic-Lighter-Body-Shells-Layout-Typesetting-and-Sorting-Machine-b
07 Fully Automatic Lighter Body/Shells
Layout Typesetting and Sorting Machine b

       After the injection molding machine produces the lighter shells, which will be messy when they comes out of the mold. The lighter shells need to be neatly arranged and inserted into the 50-piece turnover base used for production to facilitate subsequent automated production.

Model PB-10
Voltage AC 220 V
Frequency 50 Hz
Power 4.5 kW
Pressure 0.6 MPa
Size 280*210*160 cm
Weight 367 kg
Output 8,000 pcs/hr


Video of Fully Automatic Lighter Shells Layout Typesetting and Sorting Machine

08-Automatic-Welding-Machine-for-Welding-Lighter-Body-Shell-Inner-Head-Bottom-Cover-Small-Screw-Sleeve-Other-Accessories-a
08 Automatic Welding Machine for
Welding Lighter Body/Shell, Inner Head,
Bottom Cover, Small Screw, Sleeve,
Other Accessories a
08-Automatic-Welding-Machine-for-Welding-Lighter-Body-Shell-Inner-Head-Bottom-Cover-Small-Screw-Sleeve-Other-Accessories-b
08 Automatic Welding Machine for
Welding Lighter Body/Shell, Inner Head,
Bottom Cover, Small Screw, Sleeve,
Other Accessories b

       The lighter shell must be welded with the inner head, bottom cover, small screw sleeve and other accessories through ultrasonic welding to achieve the effect of sealing the butane gas which will be charged into the lighter.

Model HJ-01 HJ-10
Voltage AC 220 V AC 220 V
Frequency 50 Hz 50 Hz
Power 4.8 kW 5.6 kW
Pressure 0.6 MPa 0.6 MPa
Size 220*140*170 cm 230*180*180 cm
Weight 355 kg 460 kg
Output 5,000 pcs/hr 11,000 pcs/hr


Video of Automatic Welding Machine for Welding Lighter Accessories

09-Assembly-Line-to-Install-Zinc-Sleeves-Wicks-Cotton-Chips-Valves-into-Semi-Finished-Lighters-a
09 Assembly Line to Install
Zinc Sleeves, Wicks, Cotton Chips, Valves
into Semi Finished Lighters a
09-Assembly-Line-to-Install-Zinc-Sleeves-Wicks-Cotton-Chips-Valves-into-Semi-Finished-Lighters-b
09 Assembly Line to Install
Zinc Sleeves, Wicks, Cotton Chips, Valves
into Semi Finished Lighters b

Install the four accessories of zinc sleeve, drainage core, cotton sheet and face valve to the welded lighter semi-finished product.

Model MF-200 MF-300
Voltage AC 220 V AC 220 V
Frequency 50 Hz 50 Hz
Power 2.5 kW 2.5 kW
Pressure 0.6 MPa 0.6 MPa
Size 600*300*120 cm 600*300*120 cm
Weight 360 kg 360 kg
Output 12,000 pcs/hr 14,000 pcs/hr


Video of Assembly Line to Install Zinc Sleeves/Wicks/Cotton Chips/Gas Valves into Semi Finished Lighters

10-Automatic-Filling-Gas-Machine-to-Charge-Butane Gas-via-Dosing-Cylinder-by-Fully-Pneumatic-Control-a
10 Automatic Filling Gas Machine
to Charge Butane Gas via Dosing Cylinder
by Fully Pneumatic Control a
10-Automatic-Filling-Gas-Machine-to-Charge-Butane Gas-via-Dosing-Cylinder-by-Fully-Pneumatic-Control-b
10 Automatic Filling Gas Machine
to Charge Butane Gas via Dosing Cylinder
by Fully Pneumatic Control b

Automatic Filling Gas Machine inflates butane gas into the lighter casing through a quantitative cylinder. Each station uses an independent quantitative cylinder to inflate, which can accurately control the butane gas volume of each lighter. The equipment adopts full pneumatic control method, without using voltage, ensuring the safety of production.

Model CQ-05 CQ-10
Voltage 0 0
Frequency 0 0
Power 0 0
Pressure 0.6 MPa 0.6 MPa
Size 200*150*160 cm 200*150*160 cm
Weight 280 kg 310 kg
Output 7,000 pcs/hr 11,000 pcs/hr


Video of Automatic Filling Gas Machine to Charge Butane Gas via Dosing Cylinder by Fully Pneumatic Control

11-Automatic-Adjusting-Fire-Machine-to-Adjust-Fires-Twice-12-Hours-Apart-to-Same-Fire-Height
11 Automatic Adjusting Fire Machine
to Adjust Fires Twice 12 Hours Apart
to Same Fire Height a
11-Automatic-Adjusting-Fire-Machine-to-Adjust-Fires-Twice-12-Hours-Apart-to-Same-Fire-Height-b
11 Automatic Adjusting Fire Machine
to Adjust Fires Twice 12 Hours Apart
to Same Fire Height b

Due to errors in the lighter accessories, the flame height of the lighter cannot be unified after inflation, and cannot meet product quality requirements. The flame height must be adjusted to a unified height. And the fire needs to be adjusted twice. The first and second fire adjustment need to be separated by at least 12 hours. It is recommended that the interval be 24 hours to ensure the stability of the quality.

Model TH-10 TH-20
Voltage AC 220 V AC 220 V
Frequency 50 Hz 50 Hz
Power 3.5 kW 4.5 kW
Pressure 0.6 MPa 0.6 MPa
Size 160*180*200 cm 160*180*200 cm
Weight 360 kg 390 kg
Output 8,000 pcs/hr 14,000 pcs/hr


Video of Automatic Adjusting Fire Machine to Adjust Fires Twice 12 Hours Apart to Same Fire Height

12-Flint-Lighter-Assembly-Line-to-Install-Finished-Lighter-Head-to-Flame-Adjusted-Semi-Finished-Lighter-Body-and-Snap-Flame-Plate-onto-Face-Valve
12 Flint Lighter Assembly Line to
Install Finished Lighter Head to
Flame-Adjusted Semi-Finished Lighter Body
and Snap Flame Plate onto Face Valve

Install the finished outer lighter head to the semi-finished lighter with the flame adjusted, and snap the flame plate onto the face valve to complete the assembly of the entire grinding-wheel lighter.

Model FB-200-S
Voltage AC 220 V
Frequency 50 Hz
Power 1.5 kW
Pressure 0.6 MPa
Size 250*200*150 cm
Weight 254 kg
Output 9,000 pcs/hr

 


13-Electronic-Lighter-Assembly-Line-to-Install-Electronics-Buttons-Windshield-to-Flame-Adjusted-Semi-Finished-Lighter-Body-to-Complete-Assembly-of-Entire-Electronic-Lighter
13 Electronic Lighter Assembly Line to
Install Electronics, Buttons, Windshield
to Flame-Adjusted Semi-Finished Lighter Body to
Complete Assembly of Entire Electronic Lighter

Install several accessories such as electronics, buttons, and windshield to the flame-adjusted semi-finished lighter to complete the assembly of the entire electronic lighter.

Model FB-300-D
Voltage AC 220 V
Frequency 50 Hz
Power 3.5 kW
Pressure 0.6 MPa
Size 600*400*150 cm
Weight 560 kg
Output 8,000 pcs/hr


Video of Electronic Lighter Accessories Assembly Turning Line

14-Automatic-Lighter-Flame-Inspection-Machine-Performs-Final-Flame-Height-Detection-and-Detects-Flameout-Phenomenon-on-Finished-Lighters-a
14 Automatic Ligher Flame Inspection Machine
Performs Final Flame Height Detection and
Detects Flameout Phenomenon
on Finished Lighters a
14-Automatic-Lighter-Flame-Inspection-Machine-Performs-Final-Flame-Height-Detection-and-Detects-Flameout-Phenomenon-on-Finished-Lighters-b
14 Automatic Ligher Flame Inspection Machine
Performs Final Flame Height Detection and
Detects Flameout Phenomenon
on Finished Lighters b

After all the parts of the lighter are assembled into the finished lighter, although the flame size has been adjusted earlier by the lighter fire adjusting machine, due to errors in the parts and changes in the flame during the assembly process, an inspection machine is required to perform final flame height detection on the finished lighter. The detection of fire failure ensures the final quality of the lighter, surely the inspection machine is an indispensable testing equipment.

Model JY-10
Voltage AC 220 V
Frequency 50 Hz
Power 4.5 kW
Pressure 0.6 MPa
Size 160*180*200 cm
Weight 245 kg
Output 8,000 pcs/hr


Video of Automatic Lighter Flame Inspection Machine

Labeling Machine TB-01 to Deal with Appearance of Lighters
15 Labeling Machine TB-01
to Deal with Appearance of Lighters
Paper Wrapping Machine BZ-01 to Deal with Appearance of Lighters
15 Paper Wrapping Machine BZ-01
to Deal with Appearance of Lighters

After the lighter completes the final inspection, the appearance of the lighter needs to be processed. The most commonly used methods are labeling and wrapping the entire lighter.

Model TB-01 BZ-01
Voltage AC 220 V AC 220 V
Frequency 50 Hz 50 Hz
Power 2.0 kW 2.3 kW
Pressure 0.6 MPa 0.6 MPa
Size 140*80*120 cm 160*80*120 cm
Weight 180 kg 240 kg
Output 10,000 pcs/hr 8,000 pcs/hr


Video of Lighter Paper Wrapping Machine & Lighter Labeling Machine


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