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Pimpex@RPM - Xiamen RPM Imp.&Exp. Co.Ltd.

 
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   Pimpex@RPM supplies electronic lighters production lines and flint lighter production lines, including automatic pneumatic lighter gas filling machines, microcomputer lighter flame adjustment machines, automatic lighters heads assembly machines, automatic picking out machines for defects of lighters, automatic lighter ultrasound Welding machines, automatic lighter nozzle assembly machines, automatic lighter flip assembly machines, automatic lighter inspection machines, lighter blank screw slack adjustment equipment, automatic fire detection and adjustment equipment for lighters, etc.

Process Flow Chart of Lighter Production
Process Flow Chart of Lighter Production
Accessories Required for The Production of Lighters
Accessories Required for The Production of Lighters
51 New Generation Automatic Lighters Production Line
New Generation Automatic Lighters Production Line
<<< New Generation Automatic Lighters Production Line
51 New Generation Automatic Lighters Production Line
Video of New Generation Automatic Lighters Production Line
<<< Video of New Generation Automatic Lighters Production Line

       We are a high tech enterprise focusing on R&D and sales of intelligent manufacturing and automation equipments. We unite the experts from Hunan University to form a high end technology R&D team. At the same time, we have a team of engineers with more than ten years of experiences in assembly and commissioning. We are the leading enterprise of complete automation equipments in the lighter industry and the hardware industry, we can also develop customized equipments according to customers' products.
       We have developed a series of lighter production equipments, such as lighter internal kit installation equipments, automatic welding machines, full pneumatic control inflators, microcomputer automatic lighter flame adjustment machines, automatic finished product inspection machines, automatic nozzle (surface valve) assembly machines, automatic lighter production lines and other automation equipments. The efficiency of equipments is increased by more than 8 than that of manual labor, and the output is increased by more than 10 times, which saves more than 100 millions of RMB costs for lighters manufacturers.

       By 2018, we have applied for more than 40 patents on equipments for making lighters , among which 6 invention patents, 12 utility model patents, and more than 20 design patents.


01 Technical Meeting for Electronic Lighters Production Line
01 Technical Meeting for
Electronic Lighters Production Line
02 Office of Manufacturer for Electronic Lighters Production Line
02 Office of Manufacturer for
Electronic Lighters Production Line
03 Electronic Lighter Production Line in Customer Factory
03 Electronic Lighter Production Line
in Customer Factory
04 Lighter Gas Filling Machine 1 Filling 20
04 Lighter Gas Filling Machine
1 Filling 20
05 Flint Lighter Production Line
05 Flint Lighter Production Line
06 Customer Factory 10 Lighters
06 Customer Factory 10 Lighters
07 Lighter Flame Adjustment Machine
07 Lighter Flame Adjustment Machine
08 Lighter Head Assembly Machine
08 Lighter Head Assembly Machine
09 Updated Automatic Lighters Production Line
09 Updated Automatic Lighters Production Line
10 Automatic Picking Out Machine for Defects of Lighters
10 Automatic Picking Out Machine
for Defects of Lighters
11 Assembling Nozzles of Lighters
11 Assembling Nozzles of Lighters
12 Lighters Flame Adjustment Machine 1 Adjust 20
12 Lighters Flame Adjustment Machine
1 Adjust 20
13 Automatic Lighter Ultrasound Welding Machine FTHJ1 for Lighters Screw Sleeve and Bottom Valve Welding
13 Automatic Lighter
Ultrasound Welding Machine FTHJ1
for Lighters Screw Sleeve and Bottom Valve Welding
14 Automatic Lighter Ultrasound Welding Machine FTHJ10
14 Automatic Lighter
Ultrasound Welding Machine FTHJ10
15 Automatic Lighter Ultrasound Welding Machine FTHJ10 Ultrasonic Welding Head
15 Automatic Lighter
Ultrasound Welding Machine FTHJ10
Ultrasonic Welding Head
16 Automatic Lighter Ultrasound Welding Machine FTHJ10 Automatic Loading and Unloading with Dual Manipulators
16 Automatic Lighter
Ultrasound Welding Machine FTHJ10
Automatic Loading and Unloading
with Dual Manipulators
17 Automatic Lighter Ultrasound Welding Machine FTHJ10 Welding Inflatable Bottom Valve High Quality Optical Fiber Amplifier
17 Automatic Lighter
Ultrasound Welding Machine FTHJ10
Welding Inflatable Bottom Valve
High Quality Optical Fiber Amplifier
18 Automatic Lighter Nozzle Assembly Machine FTMF200
18
Automatic Lighter
Nozzle Assembly Machine
FTMF200
19 Automatic Lighter Nozzle Assembly Machine FTMF200 Screening Machine
19 Automatic Lighter
Nozzle Assembly Machine FTMF200
Screening Machine
20 Automatic Lighter Nozzle Assembly Machine FTMF200 Lighter Nozzle Making Host Machine
20 Automatic Lighter
Nozzle Assembly Machine FTMF200
Lighter Nozzle Making Host Machine
21 Automatic Lighter Nozzle Assembly Machine FTMF200 Good Insulation High Precision Board for Plate Parts
21 Automatic Lighter
Nozzle Assembly Machine FTMF200
Good Insulation High Precision Board
for Plate Parts
22 Automatic Pneumatic Lighter Gas Filling Machine FTCQ05
22 Automatic Pneumatic Lighter
Gas Filling Machine
FTCQ05
23 Automatic Pneumatic Lighter Gas Filling Machine FTCQ05 Air Cylinder
23 Automatic Pneumatic Lighter
Gas Filling Machine FTCQ05
Air Cylinder
24 Automatic Pneumatic Lighter Gas Filling Machine FTCQ05 High Precision Synchronous Belt and Synchronous Wheel
24 Automatic Pneumatic Lighter
Gas Filling Machine FTCQ05
High Precision
Synchronous Belt and Synchronous Wheel
25 Automatic Pneumatic Lighter Gas Filling Machine FTCQ05 Infinite Variable Speed Motor
25 Automatic Pneumatic Lighter
Gas Filling Machine FTCQ05
Infinite Variable Speed Motor
26 Microcomputer Lighter Flame Adjustment Machine FTTH10
26
Microcomputer Lighter
Flame Adjustment Machine
FTTH10
27 Microcomputer Lighter Flame Adjustment Machine FTTH10 Transparent Isolation Design Scheme for Flames and Lighters
27 Microcomputer Lighter
Flame Adjustment Machine FTTH10
Transparent Isolation Design Scheme
for Flames and Lighters
28 Microcomputer Lighter Flame Adjustment Machine FTTH10 Easy Replacement Among Models
28 Microcomputer Lighter
Flame Adjustment Machine FTTH10
Easy Replacement Among Models
29 Microcomputer Lighter Flame Adjustment Machine FTTH10 Good Appearance Design 1
29 Microcomputer Lighter
Flame Adjustment Machine FTTH10
Good Appearance Design 1
30 Microcomputer Lighter Flame Adjustment Machine FTTH10 Good Appearance Design 2
30 Microcomputer Lighter
Flame Adjustment Machine FTTH10
Good Appearance Design 2
31 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style
31 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style
-
32 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style Finished Lighters Heads Screening Machine
32 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style
Finished Lighters Heads Screening Machine
33 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style Finished Lighters Heads Screening Plate
33 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style
Finished Lighters Heads Screening Plate
34 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style Lighters Positioning Plate
34 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style Lighters Positioning Plate
35 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style Lighters Carriage Plate
35 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style Lighters Carriage Plate
36 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style Pry Plate Press Lever
36 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style Pry Plate Press Lever
37 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style Finished Lighters Heads Press
37 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style Finished Lighters Heads Press
   
38 Automatic Lighter Flip Assembly Machine FTFBZ200
38 Automatic Lighter Flip Assembly Machine
FTFBZ200
39 Automatic Lighter Flip Assembly Machine FTFBZ200 Press
39 Automatic Lighter Flip Assembly Machine
FTFBZ200 Press
40 Automatic Lighter Flip Assembly Machine FTFBZ200 Screening Machine
40 Automatic Lighter Flip Assembly Machine FTFBZ200
Screening Machine
41 Automatic Lighter Flip Assembly Machine FTFBZ200 Windcover Sieve Plate
41 Automatic Lighter Flip Assembly Machine
FTFBZ200 Windcover Sieve Plate
42 Automatic Lighter Flip Assembly Machine FTFBZ200 Pry Plate Sieve Plate
42 Automatic Lighter Flip Assembly Machine
FTFBZ200 Pry Plate Sieve Plate
43 Automatic Lighter Flip Assembly Machine FTFBZ200 Button Sieve Plate
43 Automatic Lighter Flip Assembly Machine
FTFBZ200 Button Sieve Plate
44 Automatic Lighter Flip Assembly Machine FTFBZ200 Electronic Sieve Plate
44 Automatic Lighter Flip Assembly Machine
FTFBZ200 Electronic Sieve Plate
45 Automatic Lighter Flip Assembly Machine FTFBZ200 Fire Ring Sieve Plate
45 Automatic Lighter Flip Assembly Machine
FTFBZ200 Fire Ring Sieve Plate
46 Automatic Lighter Flip Assembly Machine FTFBZ200 Ignition Spring Sieve Plate
46 Automatic Lighter Flip Assembly Machine
FTFBZ200 Ignition Spring Sieve Plate
47 Automatic Lighter Inspection Machine FTJY10
47 Automatic Lighter Inspection Machine
FTJY10
48 Automatic Lighter Inspection Machine FTJY10 Flame Height Inspection System
48 Automatic Lighter Inspection Machine
FTJY10 Flame Height Inspection System
49 Automatic Lighter Inspection Machine FTJY10 One Staff One Machine
49 Automatic Lighter Inspection Machine
FTJY10 One Staff One Machine
50 Automatic Lighter Inspection Machine FTJY10 Smart Troubleshooter
50 Automatic Lighter Inspection Machine
FTJY10 Smart Troubleshooter
51 New Generation Automatic Lighters Production Line
51 New Generation
Automatic Lighters Production Line
52 New Generation Automatic Lighters Production Line New Lifting Method for Flame Adjustment
52 New Generation
Automatic Lighters Production Line
New Lifting Method for Flame Adjustment
53 New Generation Automatic Lighters Production Line Conveying Belt
53 New Generation
Automatic Lighters Production Line
Conveying Belt
54 New Generation Automatic Lighters Production Line Automatic Flame Adjustment
54 New Generation
Automatic Lighters Production Line
Automatic Flame Adjustment
55 Customer of Lighters Production Line a
55
Customer of Lighters Production Line
a
56 Customer of Lighters Production Line b
56 Customer of Lighters Production Line
b
57 Customer of Lighters Production Line c
57 Customer of Lighters Production Line
c
58 CE Certificate of Lighters Production Equipments
58 CE Certificate of
Lighters Production Equipments
59 Patent of Lighter Blank Screw Slack Adjustment Equipment for Looseing Valve Process
59 Patent of
Lighter Blank Screw Slack Adjustment Equipment
for Looseing Valve Process
60 Automatic Fire Detection and Adjustment Equipment for Lighters
60 Automatic
Fire Detection and Adjustment Equipment
for Lighters
61 Automatic Fire Detection and Adjustment Equipment for Lighters
61 Automatic
Fire Detection and Adjustment Equipment
for Lighters
Lighter blank screw slack adjustment equipment
A blank screw slack adjustment equipment developed for the loosening-valve process of the lighter industry.
Technological Breakthrough:
1. Automation: The process of loosening the valve realizes fully automatic operation.
2. High efficiency: 60,000 valves are loosened daily, which is 20 times that of manual operation.
3. Wide application: meet the application of multiple types of lighters.
Automatic Lighter Adjustment Scheme
An automatic fire detection and adjustment equipment for lighters, through self-judgment of the flame height, screens out unqualified products, and at the same time shifts the adjustment ring to the middle place, saving manual processes.
Technical Breakthrough:
1. Convenience: The process of fire inspection requires only manual loading and unloading, which is simple, convenient and easy to operate.
2. High efficiency: One production line can produce 8,000 to 9,000 lighters per hour, and can meet the requirement of continuous production of 24 hours, which greatly improves the production efficiency.
3. Safety: Automatic lock when power failure, power overload protection, air pressure overload protection, and sound, electricity, light, and fault warning systems to ensure equipment operation and personnel safety.

13 Automatic Lighter Ultrasound Welding Machine FTHJ1 for Lighters Screw Sleeve and Bottom Valve Welding
13 Automatic Lighter
Ultrasound Welding Machine FTHJ1
for Lighters Screw Sleeve and Bottom Valve Welding

Device Parameters:
Sizes: L2m*W1m*H1.8m
Voltage: AC220V
Air Pressure: 0.6MP
Power: 2,750W
Weight: 300kgs
Device Model: FTHJ1
Capacity: 8000 9000pcs
Operating Staff: One Person for One Machine


Device Functions:
The small screw sleeve and the bottom valve are welded at one time, suitable for models with ears, such as: 606 821 309 729, etc.


14 Automatic Lighter Ultrasound Welding Machine FTHJ10
14 Automatic Lighter
Ultrasound Welding Machine FTHJ10
Device Parameters:
Sizes: L2.2m*W2m*H1.2m
Voltage: AC22OV
Air Pressure: O.6MP
Weight: 260kgs
Device Model: FTHJ10
Capacity: 112,000pcs/hour
Operating Staff: 1

Device Functions:
This equipment is designed with a reasonable work flow, and the incoming and outgoing materials are in the same direction, saving employees' walking time and reducing their labor intensity. In terms of control system, the new use of intelligent manufacturing technology, deep self learning big data advantage, when a certain station of the equipment fails, the touch control system will prompt and tell the maintenance personnel to deal with it, saving maintenance personnel's blindly repairing, the fastest time to solve problem, greatly save time and increase equipment utilization to maximization to ensure production output.

Process Description:
1. The injection molded case must be stored for more than 12 hours before welding.
2. Use the welding machine to weld ten pcs at a time, the inner head's buckle should be welded about 2.5mm in height, and the welding line is controlled at 1.1mm to 1.2mm.
3. If it is to weld inflatable lighter, the bottom valve welding line should be controlled at 0.9mm to 1mm.


15 Automatic Lighter Ultrasound Welding Machine FTHJ10 Ultrasonic Welding Head
15 Automatic Lighter
Ultrasound Welding Machine FTHJ10
Ultrasonic Welding Head
16 Automatic Lighter Ultrasound Welding Machine FTHJ10 Automatic Loading and Unloading with Dual Manipulators
16 Automatic Lighter
Ultrasound Welding Machine FTHJ10
Automatic Loading and Unloading
with Dual Manipulators
17 Automatic Lighter Ultrasound Welding Machine FTHJ10 Welding Inflatable Bottom Valve High Quality Optical Fiber Amplifier
17 Automatic Lighter
Ultrasound Welding Machine FTHJ10
Welding Inflatable Bottom Valve
High Quality Optical Fiber Amplifier
Brand new ultrasonic welding head, after 15 years of research, we have a lot of experience data. The original welding head can only be used for 1 2 months, and now one welding head can easily be used for 6 months.
The black part of the welding head adopts a special process.
The equipment adopts double manipulators for fully automatic loading and unloading, which can be easily operated by one person. The quality of products is more stable than traditional manual welding, and the efficiency is more than 10 times higher than that of traditional manual welding. The inflatable bottom valve is also completed on the same line. When the inflatable bottom valve does not need to be welded, it can be turned off on the control touch system. It is very simple without other complicated operations.
Use high quality optical fiber amplifiers to test each accessory to ensure that there are 100% no missing accessories.

18 Automatic Lighter Nozzle Assembly Machine FTMF200
18
Automatic Lighter
Nozzle Assembly Machine
FTMF200
Device Parameters:
Sizes: L6m*W4m*H1.2m
Voltage: AC220V
Air Pressure: 0.6MP
Weight: 360kgs
Device Model: FTMF200
Capacity: 1 1.2 million pcs per hour
Operating Staff: 5

Device Functions:
This equipment is controlled by a PLC controller. When the surface valve is rotated, it is not a simple rotation in one direction. We use PLC to set an instant forward and reverse conversion.
For example: when we rotate a screw, when it is not easy to screw, we reverse a circle and then rotate forward, this time it is very easy to screw. In the same way, in order to make the 400 face valves screwed evenly at the same time, we also need to make a reversal action to ensure that each face valve is screwed down without crooking the valve and not damaging the face valve teeth, ensuring a more stable quality.

Process Description:
1. Go to the warehouse to receive the corresponding accessories after the repeated confirmation according to the order requirements.
2. In the production process, there must be no missing parts, no lacking parts or no bad parts.

19 Automatic Lighter Nozzle Assembly Machine FTMF200 Screening Machine
19 Automatic Lighter
Nozzle Assembly Machine FTMF200
Screening Machine
20 Automatic Lighter Nozzle Assembly Machine FTMF200 Lighter Nozzle Making Host Machine
20 Automatic Lighter
Nozzle Assembly Machine FTMF200
Lighter Nozzle Making Host Machine
21 Automatic Lighter Nozzle Assembly Machine FTMF200 Good Insulation High Precision Board for Plate Parts
21 Automatic Lighter
Nozzle Assembly Machine FTMF200
Good Insulation High Precision Board
for Plate Parts
The sieve machine is welded with thickened square pipe; the equipment is stable; the inner tank is made of high quality stainless steel; it will not rust; the equipment has a long service life; the quality of the product is guaranteed.   Board parts are made of superior insulation boards; precision CNC machining throughout the process; precision carving processing and one time processing molding; high precision and accurate size. Ensure the perfect fit between each board status.

22 Automatic Pneumatic Lighter Gas Filling Machine FTCQ05
22 Automatic Pneumatic Lighter
Gas Filling Machine
FTCQ05
Device Parameters:
Sizes: L1.5m*1m*0.8m
Power: no electric, pure pneumatic
Air Pressure: 0.6MP
Device Model: FTCQ05
Weight: 270kgs
Capacity: 8000 9000 pcs/hour
Operating Staff: one person, one machine

Equipment Functions:
The working cylinder of the equipment adopts a large cylinder, which has large bearing capacity, uniform strength, stable work, stable stroke and more durable. It adopts precise timing belt and timing wheel as transmission mechanism, which has higher precision and more stable operation. The lead motion uses the Taiwan Shangyin large slider, which has high precision and no gap. It can be used for more than five years to ensure worry free.

Process Description:
1. First, self check whether the surface valve is tight or crooked or locked.
2. Add gas quantitatively according to quality requirements/standards.
3. The defective products produced during the inflation process such as semi gas, excessive gas, crooked needle, shrunk needle and no gas should be selected out.

23 Automatic Pneumatic Lighter Gas Filling Machine FTCQ05 Air Cylinder
23 Automatic Pneumatic Lighter
Gas Filling Machine FTCQ05
Air Cylinder
24 Automatic Pneumatic Lighter Gas Filling Machine FTCQ05 High Precision Synchronous Belt and Synchronous Wheel
24 Automatic Pneumatic Lighter
Gas Filling Machine FTCQ05
High Precision
Synchronous Belt and Synchronous Wheel
25 Automatic Pneumatic Lighter Gas Filling Machine FTCQ05 Infinite Variable Speed Motor
25 Automatic Pneumatic Lighter
Gas Filling Machine FTCQ05
Infinite Variable Speed Motor
The working cylinder of the equipment adopts a large cylinder, which has large bearing capacity, uniform strength, stable work, stable stroke and more durable. Using precise timing belt and timing wheel as transmission mechanism, higher precision and more stable operation. The power source adopts a stepless variable speed motor, which always moves in the same direction. The face valve is more uniform and the force is more uniform, ensuring that the height of the screwed face valve is consistent and the quality is guaranteed.

26 Microcomputer Lighter Flame Adjustment Machine FTTH10
26 Microcomputer Lighter
Flame Adjustment Machine
FTTH10
Device Parameters:
Sizes: L1.4m*W0.8m*H1.2m
Voltage: AC220V
Air Pressure: 0.6MP
Weight: 245kgs
Power: 1350W
Device Model: FTTH10
Capacity: 7000 8000 pcs
Operating Staff: one person, one machine

Equipment Functions:
The main function of the lighter is to adjust the inflated lighter flame to the same size.

 

27 Microcomputer Lighter Flame Adjustment Machine FTTH10 Transparent Isolation Design Scheme for Flames and Lighters
27 Microcomputer Lighter
Flame Adjustment Machine FTTH10
Transparent Isolation Design Scheme
for Flames and Lighters
28 Microcomputer Lighter Flame Adjustment Machine FTTH10 Easy Replacement Among Models
28 Microcomputer Lighter
Flame Adjustment Machine FTTH10
Easy Replacement Among Models
29 Microcomputer Lighter Flame Adjustment Machine FTTH10 Good Appearance Design 130 Microcomputer Lighter Flame Adjustment Machine FTTH10 Good Appearance Design 2
29.30 Microcomputer Lighter
Flame Adjustment Machine FTTH10
Good Appearance Design
When the machine is working, you can observe the size of the flame through the fully sealed transparent window. We adopt a 100% isolation design scheme between the flame and the lighter. No matter which process causes the quality problem, there is no danger in the fire control, even in case of the entire lighter bursts or the surface valve runs away. We can truly achieve 100% safety and reliablity. To change the model, you only need to easily click on the touch screen to change the model. All the data devices are automatically adjusted to the corresponding model, and each model change takes only one minute. Our equipment is not only stable and safe, but also a lot of attention has been paid to appearance design, which not only guarantees production output, production safety, and simple maintenance, but also adds good impression on factory's appearance.

31 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style
31 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style
Device Parameters:
Sizes: L6m*4m*1.2m
Voltage: AC220V
Air Pressure: O.6MP
Weight: 360kgs
Device Dodel: FTFBS200
Capacity: 1 1.2 million pcs/hour
Operating Staff: 2

Equipment Functions:
The flap is to arrange the parts of the lighter by the vibration of the sieve, and then put the parts into the lighter casing through the flap, sliding plate and pressing plate. This method is simple, high in output and easy to operate. The investment cost is much less than that of the automatic production line. Only the corresponding plate is changed when the model is changed. Other screens and presses are common, which greatly reduces the production cost.

Process Description:
Press the assembled finished product head directly to the semi finished product of the flame adjusted lighter, and the press will press the prying board pin to press the head into a finished lighter.

32 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style Finished Lighters Heads Screening Machine
32 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style
Finished Lighters Heads Screening Machine
33 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style Finished Lighters Heads Screening Plate
33 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style
Finished Lighters Heads Screening Plate
34 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style Lighters Positioning Plate
34 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style Lighters Positioning Plate
35 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style Lighters Carriage Plate
35 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style Lighters Carriage Plate
36 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style Pry Plate Press Lever
36 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style Pry Plate Press Lever
37 Automatic Lighters Heads Assembly Machine FTFBS200 Flint Style Finished Lighters Heads Press
37 Automatic Lighters
Heads Assembly Machine FTFBS200
Flint Style Finished Lighters Heads Press

38 Automatic Lighter Flip Assembly Machine FTFBZ200
38 Automatic Lighter Flip Assembly Machine
FTFBZ200

Device Parameters:
Sizes: L6m*W4m*H1.2m
Voltage: AC220V
Air Pressure: 0.6MP
Weight: 360kgs
Device Model: FTFBZ200
Capacity: 1-1.2 million pcs/hour
Operating Staff: 6

Equipment Functions:
The flap is to arrange the parts of the lighter with the vibration of the sieve, and then put the parts into the lighter casing through the flap, sliding plate and pressing plate. This method is simple, high in output and easy to operate. The investment cost is much less than that of the automatic production line. Only the corresponding plate is replaced when the model is changed. Other screens and presses are common, which greatly reduces the production cost.

Process Description:
1. Go to the warehouse to receive the corresponding accessories after the repeated confirmation according to the order requirements.
2. The turnover plate production process firstly screens the gaskets, inserts the ignition springs, screens the outer heads, screens the fire rings and the bridge plates, places the electronics, places the pressure cover (hand press) and the air hoods.
3. In the production process, there must be no missing parts, no lacking parts or no bad parts.

39 Automatic Lighter Flip Assembly Machine FTFBZ200 Press
39 Automatic Lighter Flip Assembly Machine
FTFBZ200 Press
40 Automatic Lighter Flip Assembly Machine FTFBZ200 Screening Machine
40 Automatic Lighter Flip Assembly Machine FTFBZ200
Screening Machine
 
41 Automatic Lighter Flip Assembly Machine FTFBZ200 Windcover Sieve Plate
41 Automatic Lighter Flip Assembly Machine
FTFBZ200 Windcover Sieve Plate
42 Automatic Lighter Flip Assembly Machine FTFBZ200 Pry Plate Sieve Plate
42 Automatic Lighter Flip Assembly Machine
FTFBZ200 Pry Plate Sieve Plate
43 Automatic Lighter Flip Assembly Machine FTFBZ200 Button Sieve Plate
43 Automatic Lighter Flip Assembly Machine
FTFBZ200 Button Sieve Plate
44 Automatic Lighter Flip Assembly Machine FTFBZ200 Electronic Sieve Plate
44 Automatic Lighter Flip Assembly Machine
FTFBZ200 Electronic Sieve Plate
45 Automatic Lighter Flip Assembly Machine FTFBZ200 Fire Ring Sieve Plate
45 Automatic Lighter Flip Assembly Machine
FTFBZ200 Fire Ring Sieve Plate
46 Automatic Lighter Flip Assembly Machine FTFBZ200 Ignition Spring Sieve Plate
46 Automatic Lighter Flip Assembly Machine
FTFBZ200 Ignition Spring Sieve Plate
47 Automatic Lighter Inspection Machine FTJY10
47 Automatic Lighter Inspection Machine
FTJY10

Device Parameters:
Sizes: L2.35m*W1.20m*H1.55m
Voltage: AC220V
Air Pressure: 0.6MP
Power: 2750W
Weight: 350kgs
Device Model: FTJY10
Capacity: 8000-9000 pcs/hour
Operating Staff: One Person, One Machine

Equipment Functions:
The equipment is loaded and unloaded with a robot for automatic loading and unloading. The intelligent system can automatically fine-tune the fire ring according to the process requirements to reach the required flame size, and automatically pick out the defective products to ensure that there are no defects in the qualified products after inspection. Long-term good quality could be ensured.

Process Description:
1. Match the fixture according to the model.
2. Debug the machine according to customer needs and quality requirements (flame height, ignition rate).
3. After 200 pieces are produced in the experiment, 100 pieces are self-inspected, and then 100 pieces are passed for quality inspection before mass production.

Inspection Notes:
1. Operate in accordance with the requirements of the order and the inspection method provided by the quality department.
2. Before starting the fire, take the integrated fire and check to see if there are any lack of air, air leakage and no air, and select out defective products with defects in appearance.
3. Set the inspection machine to the standard flame height according to the order requirements, and operate according to the normal requirements for three consecutive fires or two of three consecutive fires (specifically based on customer needs).

48 Automatic Lighter Inspection Machine FTJY10 Flame Height Inspection System
48 Automatic Lighter Inspection Machine
FTJY10 Flame Height Inspection System
49 Automatic Lighter Inspection Machine FTJY10 One Staff One Machine
49 Automatic Lighter Inspection Machine
FTJY10 One Staff One Machine
50 Automatic Lighter Inspection Machine FTJY10 Smart Troubleshooter
50 Automatic Lighter Inspection Machine
FTJY10 Smart Troubleshooter
The equipment is equipped with a flame height monitoring system to keep track of the quality of the lighter at any time. At the same time, there are different quality requirements and options to meet customers' quality requirements. One machine per person, low work intensity, high output and more stable quality. The equipment writes intelligent programs, and if the equipment suddenly stops or malfunctions, the control screen will have corresponding prompts, reducing troubleshooting time, reducing equipment maintenance time, increasing output, and repairing equipment without professionals if possible.

51 New Generation Automatic Lighters Production Line
51 New Generation
Automatic Lighters Production Line

Device Parameters:
Sizes: L9.8m*W1.2m*H1m
Voltage: AC220V
Air Pressure: 0.6MP
Weight: 1830kgs
Capacity: 10,000-12,000 pcs/hour
Operating Staff: 4

Equipment Functions:
The automatic production line features a complete automatic line with automatic loading and unloading, two automatic adjustments, and automatic pressing of the outer head of the finished product. The two adjustments are automatically completed by the equipment, and no manual operation is required to improve production. The safety and continuity of the product greatly reduces the number of employees. It does not need to control the quality manually, but uses the equipment to control the quality by itself, with fewer people, higher output, and more stable product quality.

1. Fully automatic loading and unloading, the entire production line only needs two employees
2. The whole line fixture is self-persuing and circulating without manual operation
3. Fully automatic balance face valve height before adjusting the fire
4. Fully automatic adjustment of flame size (first rough adjustment)
5. Turn over the lighter to quickly saturate the internal sponge and prepare for the next fire adjustment
6. The production line has set up the inventory between the two adjustments to restore the saturated sponge as soon as possible
7. Automatically carry out the second fine adjustment of the flame (second fine adjustment)
8. Fully automatic detection of flame height
9. Automatically pick out defective products to ensure long-term stable quality
10. Fully automatic assembly of the inner head to the case
11. The lighter grinding wheel opens to make the lighter lighter more easily
12. Automatically unload the finished product to 50 bases
13. Capacity: 10,000 pcs/hour

Process Description:
Find the matching fixtures according to the model to be produced, and then debug the other parts of the machine, such as inserting the springs, debugging the flame and other parts, assembling the finished product head parts and the pressure bridge parts.

Contrast between Previous and New Generation of Automatic Lighters Production Line:
1. The previous generation production line needs 4 to 5 employees, and the new generation only needs 2 employees.
2. The previous generation production line artificially adjusted the height of the flame, and artificially picked out the defective products, dangerous and unstable.
3. A new generation can automatically inspect flames, and can automatically find out defective products to ensure long-term stable quality.
4. The structure of the lighter of the previous generation production line is U-shaped, and the height of the surface valve is different, which will cause fire and have safety hazards.
5. The lighter structure of the new generation production line adopts a new lifting method, and the open flame is completely isolated from the lighter, which is 100% safe.
6. The previous generation production line used manual loading and unloading of products to 50 bases, and the staff had a strong work intensity.
7. The new generation production line automatically loads and unloads materials, only one employee is required to discharge the materials to the conveyor belt, and the labor intensity is very low.

52 New Generation Automatic Lighters Production Line New Lifting Method for Flame Adjustment
52 New Generation
Automatic Lighters Production Line
New Lifting Method for Flame Adjustment
53 New Generation Automatic Lighters Production Line Conveying Belt
53 New Generation
Automatic Lighters Production Line
Conveying Belt
54 New Generation Automatic Lighters Production Line Automatic Flame Adjustment
54 New Generation
Automatic Lighters Production Line
Automatic Flame Adjustment
The lighter structure of the production line adopts a new lifting method, and the open flame is completely isolated from the lighter, which is 100% safe. The conveyor belt automatically transports the lighters, high efficiency, fast and stable. Ten lighters can be adjusted at one time on the automatic line, with high efficiency and automatic fire control, which is safe and stable.


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