We are a high tech enterprise focusing on R&D and sales of intelligent manufacturing and automation equipments. We unite the experts from Hunan University to form a high end technology R&D team. At the same time, we have a team of engineers with more than ten years of experiences in assembly and commissioning. We are the leading enterprise of complete automation equipments in the lighter industry and the hardware industry, we can also develop customized equipments according to customers' products.
       We have developed a series of lighter production equipments, such as lighter internal kit installation equipments, automatic welding machines, full pneumatic control inflators, microcomputer automatic lighter flame adjustment machines, automatic finished product inspection machines, automatic nozzle (surface valve) assembly machines, automatic lighter production lines and other automation equipments. The efficiency of equipments is increased by more than 8 than that of manual labor, and the output is increased by more than 10 times, which saves more than 100 millions of RMB costs for lighters manufacturers.

       By 2018, we have applied for more than 40 patents on equipments for making lighters , among which 6 invention patents, 12 utility model patents, and more than 20 design patents.

Device Functions:
The small screw sleeve and the bottom valve are welded at one time, suitable for models with ears, such as: 606 821 309 729, etc.

Device Functions:
This equipment is designed with a reasonable work flow, and the incoming and outgoing materials are in the same direction, saving employees' walking time and reducing their labor intensity. In terms of control system, the new use of intelligent manufacturing technology, deep self learning big data advantage, when a certain station of the equipment fails, the touch control system will prompt and tell the maintenance personnel to deal with it, saving maintenance personnel's blindly repairing, the fastest time to solve problem, greatly save time and increase equipment utilization to maximization to ensure production output.

Process Description:
1. The injection molded case must be stored for more than 12 hours before welding.
2. Use the welding machine to weld ten pcs at a time, the inner head's buckle should be welded about 2.5mm in height, and the welding line is controlled at 1.1mm to 1.2mm.
3. If it is to weld inflatable lighter, the bottom valve welding line should be controlled at 0.9mm to 1mm.

Device Functions:
This equipment is controlled by a PLC controller. When the surface valve is rotated, it is not a simple rotation in one direction. We use PLC to set an instant forward and reverse conversion.
For example: when we rotate a screw, when it is not easy to screw, we reverse a circle and then rotate forward, this time it is very easy to screw. In the same way, in order to make the 400 face valves screwed evenly at the same time, we also need to make a reversal action to ensure that each face valve is screwed down without crooking the valve and not damaging the face valve teeth, ensuring a more stable quality.

Process Description:
1. Go to the warehouse to receive the corresponding accessories after the repeated confirmation according to the order requirements.
2. In the production process, there must be no missing parts, no lacking parts or no bad parts.

Equipment Functions:
The working cylinder of the equipment adopts a large cylinder, which has large bearing capacity, uniform strength, stable work, stable stroke and more durable. It adopts precise timing belt and timing wheel as transmission mechanism, which has higher precision and more stable operation. The lead motion uses the Taiwan Shangyin large slider, which has high precision and no gap. It can be used for more than five years to ensure worry free.

Process Description:
1. First, self check whether the surface valve is tight or crooked or locked.
2. Add gas quantitatively according to quality requirements/standards.
3. The defective products produced during the inflation process such as semi gas, excessive gas, crooked needle, shrunk needle and no gas should be selected out.

Equipment Functions:
The main function of the lighter is to adjust the inflated lighter flame to the same size.

Equipment Functions:
The flap is to arrange the parts of the lighter by the vibration of the sieve, and then put the parts into the lighter casing through the flap, sliding plate and pressing plate. This method is simple, high in output and easy to operate. The investment cost is much less than that of the automatic production line. Only the corresponding plate is changed when the model is changed. Other screens and presses are common, which greatly reduces the production cost.

Process Description:
Press the assembled finished product head directly to the semi finished product of the flame adjusted lighter, and the press will press the prying board pin to press the head into a finished lighter.

Device Parameters:
Sizes: L6m*W4m*H1.2m
Voltage: AC220V
Air Pressure: 0.6MP
Weight: 360kgs
Device Model: FTFBZ200
Capacity: 1-1.2 million pcs/hour
Operating Staff: 6

Equipment Functions:
The flap is to arrange the parts of the lighter with the vibration of the sieve, and then put the parts into the lighter casing through the flap, sliding plate and pressing plate. This method is simple, high in output and easy to operate. The investment cost is much less than that of the automatic production line. Only the corresponding plate is replaced when the model is changed. Other screens and presses are common, which greatly reduces the production cost.

Process Description:
1. Go to the warehouse to receive the corresponding accessories after the repeated confirmation according to the order requirements.
2. The turnover plate production process firstly screens the gaskets, inserts the ignition springs, screens the outer heads, screens the fire rings and the bridge plates, places the electronics, places the pressure cover (hand press) and the air hoods.
3. In the production process, there must be no missing parts, no lacking parts or no bad parts.

Device Parameters:
Sizes: L2.35m*W1.20m*H1.55m
Voltage: AC220V
Air Pressure: 0.6MP
Power: 2750W
Weight: 350kgs
Device Model: FTJY10
Capacity: 8000-9000 pcs/hour
Operating Staff: One Person, One Machine

Equipment Functions:
The equipment is loaded and unloaded with a robot for automatic loading and unloading. The intelligent system can automatically fine-tune the fire ring according to the process requirements to reach the required flame size, and automatically pick out the defective products to ensure that there are no defects in the qualified products after inspection. Long-term good quality could be ensured.

Process Description:
1. Match the fixture according to the model.
2. Debug the machine according to customer needs and quality requirements (flame height, ignition rate).
3. After 200 pieces are produced in the experiment, 100 pieces are self-inspected, and then 100 pieces are passed for quality inspection before mass production.

Inspection Notes:
1. Operate in accordance with the requirements of the order and the inspection method provided by the quality department.
2. Before starting the fire, take the integrated fire and check to see if there are any lack of air, air leakage and no air, and select out defective products with defects in appearance.
3. Set the inspection machine to the standard flame height according to the order requirements, and operate according to the normal requirements for three consecutive fires or two of three consecutive fires (specifically based on customer needs).

Device Parameters:
Sizes: L9.8m*W1.2m*H1m
Voltage: AC220V
Air Pressure: 0.6MP
Weight: 1830kgs
Capacity: 10,000-12,000 pcs/hour
Operating Staff: 4

Equipment Functions:
The automatic production line features a complete automatic line with automatic loading and unloading, two automatic adjustments, and automatic pressing of the outer head of the finished product. The two adjustments are automatically completed by the equipment, and no manual operation is required to improve production. The safety and continuity of the product greatly reduces the number of employees. It does not need to control the quality manually, but uses the equipment to control the quality by itself, with fewer people, higher output, and more stable product quality.

1. Fully automatic loading and unloading, the entire production line only needs two employees
2. The whole line fixture is self-persuing and circulating without manual operation
3. Fully automatic balance face valve height before adjusting the fire
4. Fully automatic adjustment of flame size (first rough adjustment)
5. Turn over the lighter to quickly saturate the internal sponge and prepare for the next fire adjustment
6. The production line has set up the inventory between the two adjustments to restore the saturated sponge as soon as possible
7. Automatically carry out the second fine adjustment of the flame (second fine adjustment)
8. Fully automatic detection of flame height
9. Automatically pick out defective products to ensure long-term stable quality
10. Fully automatic assembly of the inner head to the case
11. The lighter grinding wheel opens to make the lighter lighter more easily
12. Automatically unload the finished product to 50 bases
13. Capacity: 10,000 pcs/hour

Process Description:
Find the matching fixtures according to the model to be produced, and then debug the other parts of the machine, such as inserting the springs, debugging the flame and other parts, assembling the finished product head parts and the pressure bridge parts.

Contrast between Previous and New Generation of Automatic Lighters Production Line:
1. The previous generation production line needs 4 to 5 employees, and the new generation only needs 2 employees.
2. The previous generation production line artificially adjusted the height of the flame, and artificially picked out the defective products, dangerous and unstable.
3. A new generation can automatically inspect flames, and can automatically find out defective products to ensure long-term stable quality.
4. The structure of the lighter of the previous generation production line is U-shaped, and the height of the surface valve is different, which will cause fire and have safety hazards.
5. The lighter structure of the new generation production line adopts a new lifting method, and the open flame is completely isolated from the lighter, which is 100% safe.
6. The previous generation production line used manual loading and unloading of products to 50 bases, and the staff had a strong work intensity.
7. The new generation production line automatically loads and unloads materials, only one employee is required to discharge the materials to the conveyor belt, and the labor intensity is very low.