2025 Video of Drip Irrigation Pipe Production Line XDC-PDGG-450

Video of Checking Drip Irrigation Pipes.mp4

XDC-PDGG-450 Flat Drip Irrigation Pipe Production Line

1. Product & Quantity & Price

Remarks: The prices are on USD100=RMB693.30 basis, if the exchange rate fluctuates more than 1%, the prices should be adjusted in last payment according to "Bank's Buying Rate" in http://www.boc.cn/sourcedb/whpj/enindex.html
2. Payment terms: T/T 50% payment in advance, 50% last payment before delivery.
3. Quotation Validity: 30 days.
4. Delivery time: 90 working days. (If including dripper mould, then it will be 90 working days.)
5. Installation and trial run: When the equipment sent to buyer's factory, buyer should arrange to place equipment according to equipment layout program from supplier and prepare essential productive factors. Technician will be sent to buyer's factory for guiding installation, trial running and operator training. Buyer should cooperate and learn carefully.
Buyer should pay for round trip ticket and local accommodation, and USD100 per day to the engineer.
6.Warranty: 12 months from installation at client's factory.

XDC-PDGG-450 Flat Drip Irrigation Pipe Production Line

I. Production Technology Parameters

Nominal diameter: 12-20mm, thickness deviation is accordance with the term of national standard GBT19812.3-2008.

II. Production Line Installation Condition and Technology Description

• Center height: 1000mm
• Installation power: 167kW
• Gas pressure: 0.4-0.8MPa
• Suggest installation dimension: (Extruder parallel to the water tank)
  Size: 34-36m, width: 5m, height: 3m
  
• Production speed (May change from different material and dripper shape): Designed max speed 400-450m/min (dripper space 200-300mm)
  * Pipe thickness: 0.15mm, dripper distance:100mm, production stable speed 400m/min
• Dripper distance: 100mm-1000mm, can be adjust online as client requirement.
  

  

• Dripper type:
  

  Customer choice We recommend

  Flat single hole dripper: European technology dripper, 0.1 g each. Anti-clogging and self-cleaning performance are very good. At present, Toro in the United States, NaanDanJain, China Dayu Group and other companies are using this Nano dripper.
• Raw material formula: Provide with equipment instruction.

III. Production Line Unit Description

IV. Equipment Description and Technology Equipment

1. Auto Feeding Device and Screw Mixing System

Auto feeding device is used for automatic feeding of raw material.

• Motor power: 1kW
• Delivery capacity: 300kg/h
• Delivery height: 4m
• Hopper capacity: 6L
• Screw mixer: used for uniform mixing of several raw material
• Motor power: 2.2kW
• Charge amount: 500kg
• Double layer stainless steel blade, vertical type and stirring uniformly and fast.
• Vertical design, save place and easy to upload

2. Single Screw Extruder

Special designed screw for high speed production, PLC temperature system. Make sure of high efficient and high production. Extrusion output 260kg/h.

• Model SJ-75x38
• Screw
  Diameter: 75 mm
  L/D: 38: 1
  Material: 38CrMoAlA,
  Surface treatment nitrogen and polish, Surface hardness: HV 850-950
  Rotation speed: 150r/min
  
• Cylinder
  Material: 38CrMoAlA, nitrogen treatment
  Inner surface treatment nitrogen and polishing
  Heating method: Ceramic heating ring
  Cooling system: Barrel fan cooling
  
• Reduction gear box
  Gear surface quenching heat treatment. Self-lubricating, low noisy and low small shaking
  Box material: HT200
  Gear type: Helical gear
  Gear material: 20CrMnTi
  Cooling method: Internal circulating water cooling
  
• Feeding base
  Method: Water jacket type cooling system (circulating water)
  Material: Q235B
  
• Auto feeder
  Method: Vacuum suction mode
  
• Hopper dryer
  Method: Automatic temperature control hot wind heating
  Fan motor power: 250w
  
• Heating method
  Resistance heating, 5 segment, PID control, heating temperature deviation ±0.5℃
  Heating power: 30kW
  Fan motor power: 1.25kW
  
• Heating ring: Ceramic, fan motor cooling
  
• Drive motor
  Method: Servo Motor
  Power: 75kW
  Machine controller: Servo control

3. Double Position Hydraulic Screen Changer

It is easy to operate, fast and no leakage

• Consist of hydraulic pressure station and screen changer
  
• Motor power 3kW
  
• Heating power 7.8kW
  
• Filter screen diameter: Ø130mm

4. SJ-20/25 Single Screw Extruder (2 Color Line Strap)

• Diameter 20mm
  
• L/D ratio 25:1
  
• Material 38CrMoAlA
  
• Surface treatment Nitriding, polish
  
• Inner surface treatment Nitriding, grinding
  
• Heating control area 3 zones
  
• Heating mode Stainless steel heating ring
  
• Heating power 1kWx3

5. Dripper Auto Screening and Identification Unit

This unit realized auto identification and provision of dripper, stable, reliable, accurate and high speed screening. Transport qualified rate 100%.

Dripper screening unit: 2 sets

• Dripper screening working capacity: Ø800mm
  
• Identification method: Centrifugal
  
• Identification speed: 4500pcs/min
  
• Outer drive motor 1.5kW
  
• Inner drive motor 1.5kW
  
• Dripper control: Automatic identify positive And negative rail of the dripper
• Allowance dripper deviation: ±0.5%

Screening and identification cavity: High speed centrifugal rotation through the disc to identify correct position of the dripper and make it pass rapidly.

Equipped with dripper storage unit 1set

• Make sure dripper will be provided along the set track in time when screening device adjusted.
  
• Drive motor 1.5kW
  
• Control method: frequency control

6. Dripper Auto Transportation and Inserting Unit

• Transportation method: compressed air
  
• Dripper transportation and insertion adopt servo motor control
  
• Drive motor 0.75kW
  
• Embedding speed: 4500pcs/min
  
• Dripper embedding distance: 100-1500mm, adjustable via PLC.

7. Die Head and Dripper Stick Device

Special designed die head, passageway reasonable, passageway smooth, which makes the pipe with low internal stress, inside and outside wall smooth.

• Pipe size: Ø12mm, Ø16mm, Ø20mm
  
• Real thickness: 0.12-0.6mm
  
• Die material: DIN2311, surface chromium, polish process.
  
• Die head heating power: 9kW
  
• Integrated dripper embedding, dripper pipe moulding and dripper
  
• Stick in a whole line. Servo motor control dripper embedding frequency and dripper stick strength.
  
• Stick device servo motor 4kW

8. Vacuum Calibrating Tank

Tank body made of stainless steel. Make sure of pipe sizing, cooling and stick of the dripper.
Set pipe anti-rotating device, break pipe alarm device, pipe wall pinhole leak auto detection, alarm device.

• Technology parameter
  - Pipe diameter: Ø12mm-Ø20mm
  - Pipe thickness: 0.12-0.6mm
  
• Material: Stainless steel
  
• Sizing method: Vacuum
  
• Size: 4m
  
• Vacuum vortex air pump motor power: 0.75kW
  
• Centrifugal pump motor power: 1.5kW
  
• Dripper stick control motor: Servo motor control
  
• Sizing device: Three dimension control to ensure mandrill in the center.
  
• Vacuum calibrating tank can move back and forth through guide rail. Move range 400mm.
  
• Consist of vacuum water tank, calibrating sleeve, stick unit and water filtration sand prevention, impurity prevention and overspread device.

9.Water Cooling Tank and Water Removing Equipment:

Consist of Water Chilling Unit and Water Recycling Filter System.

• Mainly consist of recycle water cooling water tank and water remove device.
  
• Equipped with pipe wall water drop away device.
  
• Water recycle: Closed loop
  
• Water tank length: 4m*2sets
  
• Water cooling tank made of stainless steel. All component contact with water also made of stainless steel.
  
• Water chilling unit and water recycle filter system: 1 set
  - Independent cooling water providing device, realized auto adjustment of cool water and hot water.
  - Independent water filter device (filter configuration content), make sure of production water clean.
  - Vacuum sizing tank independent water cooling unit no less than 1M3, water supply temperature 30℃-50℃, adjustable.

10. Haul-Off Device

Make sure of dripper pipe high speed synchronization, smooth traction and control the traction speed by servo motor.

• Technology parameter
  - Traction pipe diameter: Ø12-Ø20mm
  - Max traction force: 500N
  - Max traction speed: 500m/min
  
• Type: Adopt special designed traction belt(Made in Germany), specially for thin wall drip pipe traction. Make sure of drip pipe traction in high speed and stable
  
• Set guide device in the haul off in and out place.
  
• Motor control: adopt servo motor control system and element.
  
• Set safety switch and other safeguard procedure in the punching device.

11. Full Automatic Punching Device

Adopts full-auto punching device, Dripper identification, punching speed and accuracy of drip space all controlled by PLC control system. It realized high-speed, high-accuracy punching and effective monitoring.

• Technology parameters:
  - Four punching unit: Most advanced Europe machinery technology
  - Punching speed: 4000times/min
  - Servo motor power: 0.4kW * 4 sets
  - Min dripper distance: 100mm
  - Pipe thickness: 0.12-0.6mm
  - Pipe diameter: Ø12mm-20mm
  
• Realized pipe auto tracking and punching.
  
• Outlet shape: Round
  
• Servo punching system adopts servo system and element, Uk-brand advanced motion controller, punching is more reliable and stable.
  
• Punching depth can be adjustable. Human-machine interface controlling.
  
• Drip detection adopt internal online monitoring device.
  
• Internal leakage identification alarm system and dripper distance deviation identification alarm system.

12. Automatic Online Image Monitoring Punching System, Analyzing and Alarming System (Europe Most Advanced Technology)

External online image monitoring, punching state, analyzing and auto-alarming system, photo every punching and storage punching information under high speed production.

• System: Omron
  
• Advanced process control screen (German or Japan brand)
  Punching range can be set up and position the punching state.
  
• Automatically analyze and detection for every dripper whether punched and punching deviation, punching fall-off, the punching hole shape. Will alarm if any error.
  
• Punching analyze, detection result integrated with the winder control system, in order to avoid unqualified dripper pipe rolling.

13. Accumulate device

• Type: Parallel type
  
• Equipped with auto accumulate device, prevent the drip pipe fall off during drip pipe roll change.

14. Full Automatic Winding and Roll Changing System

According to the required length requirements, automatically complete the paper drum transfer, loading, lining, winding, cutting, changing roll, meter, cutting, unloading.
The speed of winding is easily operated and controlled by PLC (Siemens) man-machine interface.

• Double position auto winding and rolls changing, controlled by servo motor.
  
• Winder motor power: 1.5kW*2 sets
  
• Coiling motor power: 1.5kW*1 set
  
• Unwinding control motor power: 0.4kW*2 sets
  
• Uncoil transfer device motor power: 0.75kW*1 set
  
• Roll core external diameter: 560mm
  
• Pipe thickness: 0.12-0.6mm
  
• Winding speed: 450m/min
  
• Winding meter: ≤3000m (set according to requirements)
  
• Each roll of dropper meter accurate and reliable.
  
• The locking device is controlled by the cylinder, and no loosening occurs during rotation.
  
• It is equipped with automatic wiring device to ensure that the dropper is lined up neatly and controlled by servo motor (Panasonic).
  
• The automatic paper tube loading device is arranged. The paper tube transfer is controlled by the manipulator and the cylinder is automatically clamped.
  
• Automatic unwinding device, driven by servo motor
  
• Adopt man-machine interface digital control.

15. PLC Control System and Electric Cabinet

All unit of the production line are integrated to PLC system.
The production line can control linkage or separately by PLC.

• Inverter: ABB or Siemens
  
• Contractor: Siemens
  
• PLC control system: Siemens
  
• Touch screen: Siemens
  
• Human-machine interface
  - LCD touch screen
  - Central controller equipped with programmable software, input output module and supply module.
  - Programmable controller monitors the running condition in production, automatic correct device deviation.
  - Can call out all parameters via touch screen, easy to operate and reaction sensitive.

OPTIONAL MACHINE

1. Irrigation Pipe Packing Machine

• Packing specification: Diameter 200-600mm.
  
• Packing efficiency: 20-40 roll/h.
  
• Rotary table bearing: 6-20rpm adjustable frequency.
  
• Total power: 2 kW.
  
• Winding layer number is adjustable/Pretension film frame.
  
• Rotary table size: 1200x700x2000mm.
  
• Packing material: LLDPE stretch film.
  
• Electrical configuration:
  - Programmable controller, Taiwan brand.
  - Japanese Omron proximity switch
  - Inverter: Delta of Taiwan.

2. Drip Tape Rewinding Device and Pipe Welding Unit

• Technical parameter:
  - Rewinding speed: 60-80m/min.
  - Manual testing speed: 30-40m/min.
  
• 30m/min-80m/min range stepless speed adjustment.
  
• With flexible and reliable traverse unit and tension control mechanism to ensure the quality of winding.
  
• Drive: Torque motor.
  
• Automatic counting during rewinding process, deviation ±1.5%.
  
• Welding machine can realize the repair and connection of broken pipe.

3. Drip Pipe Water Flow Rate Test Machine

It is used to test the flow rate and uniformity of drip irrigation pipe according to the required standards GBT19812.3-2008 of drip irrigation pipe.

• The test device includes air storage cylinder, exhaust valve, pressure regulating valve, filter, pressure stabilizing device, pressure gauge and test bench frame, etc
  
• Pressure gauge: Accuracy 0.4 grade.
  
• Thermometer: minimum scale 1 ℃

4. Gravimetric Raw Material Loader (Upto 4 Kinds Materials) - Shini Brand

• Weighing type mixing machine 1set
  - Maximum bulk handling capacity 8kg
  - Mixer motor 0.55kW
  - Maximum capacity 400kg/h
  
• Direct vacuum suction machine 4sets
  - Motor power: 1.15kW
  - Transportation pipe diameter: 1.5 inch
  - Transportation capacity: 200kg/h
  - Storage hopper volume: 3L
  
• Separate vacuum packing machine 1 set
  - Motor power: 1.2kW
  - Batching hopper: 1set
  - Storage hopper：6L
  - Vacuum hopper weight:6kg
  - Transportation capacity: 300kg/h
  
• Dryer 1set
  - Dryer power: 6kW
  - Blower power 0.2kW
  - Weight: 100k

5. Screw Air Compressor

5.1. Equipments List

5.2. Screw Air Compressor Configuration Table

5.3. Technical Parameters

1). Screw Air Compressor XDC-22

2). Post Processing Equipment XDC-4

Advantages of XDC-PDGG-450 Flat Drip Irrigation Pipe Production Line

XDC-PDGG High Speed Internal Flat Dripper lrrigation Pipe Production Line

Our factory was established in 1998, mainly engaged in the research and development, production and sales of new plastic machinery, including drip irrigation pipe, packaging belt, sheet, pipe and other plastic extrusion machinery and complete sets of equipment, leading products for drip irrigation pipe production line. At present, the company has become the only one in the CHINA to fully grasp the production of inline flat drip, round drip and internal-tape drip three types of drip irrigation pipe production technology enterprises.

We passed the ISO9001 quality management system, intellectual property management system and EU CE certification. It has 12 authorized invention patents and 52 authorized utility model patents. We have undertaken the technological innovation project of small and medium-sized enterprises, the "948" project of the Ministry of Water Resources and the National Spark Plan project. We have won the national specialized and special new "little giant", Qingdao High-tech Enterprise, Gazelle enterprises in Shandong Province, Shandong Province's first (set) technical equipment, Shandong Province "specialized and special new" small and medium-sized enterprises, Qingdao Manufacturing small and medium-sized enterprises "hidden champion" enterprises, Qingdao Enterprise Technology Center, Qingdao Industrial Design Center, 2010 Science and Technology Award of China Institute of Water Resources and Hydropower Research,Second Prize of Machinery management technology achievement of Shandong Province, etc.

Till now, the company's products have been sell all over the world, and exported to the United States, Italy, Canada, South Korea, Japan, Russia, Ukraine, Czech Republic, Turkey, Mexico, Iran, Saudi Arabia, Egypt, Indonesia, Malaysia and other countries and regions, well received by users.

Main Performance and Technical Advantages of XDC-PDGG Thin-Wall High-Speed Drip Irrigation Pipe Production Line:

The inlaid drip irrigation pipe production line is a water-saving drip irrigation technology project jointly promoted by us, European AAS Company and Water Resources and Hydropower Research Institute.

The production line integrates European and our technology in one, and combines the actual situation of China and research and launch of mechanics, optics, electronics, and pneumatics as one of the high degree of automation production equipment. It has obtained 16 national patents and copy rights.

Technical Advantages of Production Line:

1. Production speed:

Recycled material formula: continuous and stable production speed 300-350m/min (medium and high-grade recycled materials can use up to 80%)
Raw material formula: continuous and stable production speed 350-400m/min

2. Advanced Dripper Design:

High Blocking Resistance Precision Dripper:

• The 3D-designed water inlet significantly expands the water inlet area, has the ability of self-washing and self-cleaning, and fundamentally eliminates the blockage of the water inlet. The 3D-designed water inlet significantly expands the water inlet area, has the ability of self-washing and self-cleaning, and fundamentally eliminates the blockage of the water inlet.
  
• Widen the vortex labyrinth flow path design, maximize the flow path and speed, and high finish of the internal flow path, so that small particles can easily pass through the dropper with the vortex, and fundamentally eliminate the blockage inside the flow path.
  
• Ultra-high precision processing technology to ensure flow variation coefficient of 3-5%
  
• Light weight, only 0.1 grams
  
• At present, Toro in the United State Toros, Netafim in Israel, NaanDanJain, China Dayu Group, Tianye and other international well-known companies are using this dropper.

3. Dripper Automatic Screening, Identification, Convey, Insert, Stick

The introduction of high-speed screening machine specially designed in Europe, double screening unit, with storage device, can store more than 1500 drippers , can transport more than 4500 drippers per minute.

In order to ensure high-speed and efficient thin-wall tube production, our company's screening, conveying, embedding, machine head, paste, water tank are designed on a line guide.

4. Diehead of No Need to Adjust Wall Thickness:

Special design and material, no adjustment of wall thickness, very reliable in high-speed production of 0.12-0. 15mm thin-wall tube, 0.15 wall thickness of the technical data can reach 0.18 standard, only 7 grams, from the raw material cost savings. It can produce reinforced pipe, at the same wall thickness and gram weight, it can improve the tensile strength of drip irrigation pipe 15-20%.

5.Automatic Online Imaging Monitoring, Analysis and Alarm Device (the most advanced technology in Europe)

External on-line drilling imaging monitoring, drilling state analysis, automatic alarm system

Under high-speed operation, each punching state is photographed and the punching

Information of drip irrigation belt is stored.

Advanced program control operation screen, can set the punching range, positioning, punching state.

Synchronously realize whether each drip head is punched, whether it is missed, whether the dropper chip is dropped, how the hole is punched, automatic imaging analysis and detection; Once there is an error, automatic alarm, and can be stored according to the requirements of each roll of drip irrigation pipe.

The hole analysis and test results can be connected with the winder control system to avoid the winding and packaging of unqualified drip irrigation product.

6. Automatic Winding and Rewinding Mechanism

Automatic completion of dropper line, winding, cutting, changing, meter, cutting, unwinding. And can be automatically transported to the specified packaging location. Effectively reduce labor costs.

Other Functions of The Production Line

• High screw pressure, abnormal PLC communication,
  
• Broken pipe and gas leakage monitoring alarm,
  
• Pinhole rot alarm,
  
• Missing drip head alarm,
  
• Drip head leakage alarm,
  
• Vacuum degree monitoring alarm,
  
• Main motor maintenance tips,
  
• Automatic elimination of reverse drip,
  
• Cylinder temperature out of control alarm,
  
• Inverter high temperature alarm,
  
• Dropper spacing deviation alarm,
  
• Pipe production length automatic counting.
  
• Data storage and remote operating system (optional).
  
• Synchronization function: Set the speed of any device to synchronize with the entire production line.
  
• Password function: secure and reliable boot password function, and hierarchical password setting and management function.

Important Partners:

Major Company Honors

Major Patented Technology: